• Ceramic Solid State Ionic Technologies
  • Separation/Purification Technologies
    • Sodium
      • Radioactive Waste Stream Recycling
      • Industrial Na Waste Stream Recycling
      • On-Site Sodium Methylate (SMO) Production for Transesterification
      • On-Site Hypochlorite Disinfection Systems
    • Oxygen
    • Lithium
    • Hydrogen
  • Advanced Energy Storage
    • Solid Electrolyte Batteries
    • Fuel Cells (SOFC, PCFC)
  • CO2 Beneficiation
    • Solid Electrolysis Cells (SOEC)
  • Highly Efficient Hydrogen Production
    • Electrolytic Hydrogen Production
  • Syngas Production
    • Solid Oxide Electrolysis Cell (SOEC)
    • Syngas (ITM)
  • Next-Generation Precision Sensors
    • Sodium
• Other Ceramatec Technologies
  • Fuel Processing
    • Cold Plasma Reforming
    • Hydrogen Recovery from Desulfurization
  • Synthetic Fuel
    • SOEC
    • Modular Fischer Tropsch
    • Plasma Reforming
  • Fly Ash Treatment for Reuse (Benefication)
    • Applications & Uses
  • Compact Microchannel Heat Exchangers and Reactors
  • Micro and Nano-Porous Ceramics
    • Structural (silica-free) Insulation
    • Refractory Consumables in Non-Ferrous Metal Melting
    • Machinable Ceramics
    • Alumina Waste Recycling
    • Diesel Particulate Filters
    • Microfabrication
    • Ceramic Fiber Optic Connectors
  • Hazardous Gas Treatment
    • Plasma Oxiders
    • Hydrogen Recovery from Desulfurization
  • Coatings
    • Oxide Coatings for Refractories & Ceramics
    • Anti-Fungal Coatings
    • Fire-Resistant Coatings for Wood, Carbon, Dry Wall and Plastics
    • Environmental Barrier Coatings
      • Metals
      • Ceramics
    • High Temperature Low Electrical Resistivity Coatings
  • Biomedical & Orthopedic Implants
  • Nanopowder Synthesis
  • Custom Electrode Development
  • Advance Materials Processing & Development
  • Heavy Oil & Shale Oil Upgrading
  • Next Generation Catalyst Supports & Substrates

EBC for Syngas and Reducing Environments

Ceramatec has worked on several Environmental Barrier Coatings (EBC), since 2001. Our coatings are applied using a dip coat method. Various ceramic coatings have been applied on numerous materials (substrates), including:

• Incoloy 800
• Waspalloy
• 441 Alloy
• SS 304, 316, 410
• Haynes 160, 188, 230, 441, 556
• Cast Iron
• Oxides (MgO, Alumina, Zirconia, etc.)

The CTE of our top coat is comparable to super alloys. Further, they are stable n oxidizing and reducing environments (wet air and Syngas up to 1000+°C). We use nano- and micron particle oxide materials which are either made in-house or purchased commercially from vendors. Dopants can be added to alter functionality. This tailored approach leads to several benefits:

• Increase transformation toughness
• Improve adhesion
• Match coefficient of thermal expansion (CTE)
• Optimize thermochemical stability
• Lower sintering temperatures

The advantages of Dip Coating are:

• Simple process
• Low-cost compared to EVD, EV-PVD, Plasma Spray
• Apply on complex geometries/area hard to access
• Customizable under/bond coating
• Able to apply multiple coats

	20x	80x
No Coat
One Coat
Two Coats